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Single Pipe Analysis

Step I: Liner Properties
Liner type: The liner type used in the Platform either cured-in-place pipe (CIPP) or polymeric spray liner (spray).

Accepted Values: CIPP or Spray

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Reinforcement type: The reinforcing fibres used in the CIPP liner. Can be categorised as either GFRP (Glass fibres) or FRP (Polymeric fibres). The reinforcement type indicates whether the liner is susceptible to fatigue or not.
Accepted Values: GFRP or FRP

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Liner class: Liner class following ISO 11295 (2017). The following classes are used:
D – Non-structural liner that provides an internal barrier layer
C – Semi-structural liner that survives long-term hole and gap spanning
B – Semi-structural liner with inherent ring stiffness
A – Fully structural independent liner

Accepted Values: A, B, C or D

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Liner design service life (years): The platform will calculate the minimum design liner thickness (TL) based on the service life (time in years) examined. Units are in years

Accepted Values: 0 to 100 years

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Liner thickness (mm): The service life of the lined pipe is estimated based on the liner thickness selected. Units are in mm. Liner thickness can be noted as just the reinforcing layer thickness (Tr) (for CIPP only) or total liner thickness (TL), however this must be noted by the applicator to avoid interchanging of terms.

Accepted Values: 0 ≤ TL ≤ 100 mm
Note: Thickness should be less than the internal radius of the pipe (D/2).

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Advanced Parameters (for the Liner) Click to show
Liner Properties:
Short-term tensile strength (hoop) (MPa): Short-term (initial) tensile strength of the liner (σt) (from wet testing – testing conducted with saturated specimens) is the ultimate tensile strength of the liner. Testing is conducted in both axial and hoop directions (if liner is bi-directional, where subscript h is in the hoop direction and subscript a is in the axial direction). Testing is conducted from tensile tests (AS 1145 2001, ASTM D638 2014, ASTM D3039 2017) and units are in MPa.

Accepted Values: 5 ≤ σth ≤ 500 MPa

(Click to see User Manual - Lined pipe analysis for more information)
Short-term tensile strength (axial) (MPa): Short-term (initial) tensile strength of the liner (σt) (from wet testing – testing conducted with saturated specimens) is the ultimate tensile strength of the liner. Testing is conducted in both axial and hoop directions (if liner is bi-directional, where subscript h is in the hoop direction and subscript a is in the axial direction). Testing is conducted from tensile tests (AS 1145 2001, ASTM D638 2014, ASTM D3039 2017) and units are in MPa.

Accepted Values: 5 ≤ σta ≤ 500 MPa

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Short-term tensile modulus (hoop) (GPa): Short-term (initial) tensile modulus of elasticity or Young’s modulus of the liner (Et) (from wet testing – testing conducted with saturated specimens) is the stress divided by strain of the linear proportion of the stress strain curve. Testing is conducted in both axial and hoop directions (if liner is bidirectional, where subscript h is in the hoop direction and subscript a is in the axial direction). Testing is conducted from tensile tests (AS 1145 2001, ASTM D638 2014, ASTM D3039 2017) and units are in GPa.

Accepted Values: 0.01 ≤ Eth ≤ 100 GPa

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Short-term tensile modulus (axial) (GPa): Short-term (initial) tensile modulus of elasticity or Young’s modulus of the liner (Et) (from wet testing – testing conducted with saturated specimens) is the stress divided by strain of the linear proportion of the stress strain curve. Testing is conducted in both axial and hoop directions (if liner is bidirectional, where subscript h is in the hoop direction and subscript a is in the axial direction). Testing is conducted from tensile tests (AS 1145 2001, ASTM D638 2014, ASTM D3039 2017) and units are in GPa.

Accepted Values: 0.01 ≤ Eta ≤ 100 GPa

(Click to see User Manual - Lined pipe analysis for more information)
Poisson’s ratio of liner: Poisson’s ratio is the measurement of deformation in pipe liner material in a direction perpendicular to the direction of the applied force. Units are dimensionless.

Accepted Values: 0.1 ≤ νL ≤ 0.5

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Coefficient of thermal expansion (mm/mm/°C): Coefficient of thermal expansion or contraction is the change in size with change in temperature. The units are in mm/mm/°C.

Accepted Values: 0 ≤ α ≤ 0.01

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Short-term flexural modulus (hoop) (GPa): Short-term (initial) flexural modulus of elasticity or Young’s modulus of the liner (Ef) (from wet testing – testing conducted with saturated specimens) is the stress divided by strain of the linear proportion of the stress strain curve. Testing is conducted in both axial and hoop directions (if liner is bidirectional, where subscript h is in the hoop direction and subscript a is in the axial direction). Testing is conducted from flexural tests (ISO 14125 1998, AS 1145 2001, ASTM D790 2017) and units are in GPa.

Accepted Values: 0.01 ≤ Efh ≤ 100 GPa

(Click to see User Manual - Lined pipe analysis for more information)
Short-term flexural modulus (axial) (GPa): Short-term (initial) flexural modulus of elasticity or Young’s modulus of the liner (Ef) (from wet testing – testing conducted with saturated specimens) is the stress divided by strain of the linear proportion of the stress strain curve. Testing is conducted in both axial and hoop directions (if liner is bidirectional, where subscript h is in the hoop direction and subscript a is in the axial direction). Testing is conducted from flexural tests (ISO 14125 1998, AS 1145 2001, ASTM D790 2017) and units are in GPa.

Accepted Values: 0.01 ≤ Efa ≤ 100 GPa

(Click to see User Manual - Lined pipe analysis for more information)
Adhesion strength of the liner to host pipe substrate (MPa): Adhesion strength of the liner to host pipe substrate. Adhesion tested on a variety of surfaces, including CML (if CML lined pipe) shall be determined using any or all of the following standards: ASTM D4541 for metal, ASTM D7234 for AC and CML, or Pull off adhesion testing to AS 3894.9 for all CIPP classes that require adhesion for sealing (e.g. at ends or service connections) or bonding to the host pipe (Class C). Units are in MPa.

Accepted Values: 0 ≤ σad ≤ 100 MPa

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Factor of safety for liner imperfections: Factor of safety for liner imperfections (variable wall thickness in polymeric spray lining and folds in CIPP lining), depends on the imperfection type. The following factors of safety for liner imperfections can be used:
Uneven thickness (polymeric spray), Ni=1.5
Folds (CIPP), Ni=2

Accepted Values: 1 ≤ Ni ≤ 5

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Wet reduction factor: If the liner is subjected to plasticisation due to water saturation a wet strength reduction factor must be applied to reduce short-term and long-term strength properties. Ideally, testing should be conducted in wet conditions if liner plasticises when saturated. This is more common in polymeric spray liners than CIPP liners. The wet factor reduction ranges from 0.5-1, however the default value is set as 1 in the Monash Pipe Evaluation Platform as the tests are assumed to be conducted in water.

Accepted Values: 0.5 ≤ φs ≤ 1

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Cyclic surge or pressure transient properties:
Number of recurring cyclic surge pressure cycles per day (/day): Number of pressure transients per day are used to determine if the host pipe or liner will fail from fatigue. Consistent pressure transients may reduce the life of the host pipe and liner. The default value is set at 2 per day, for pump start-up and pump shutdown.
Accepted Values: 0 ≤ nPC ≤ 100

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Primary pressure wave stress / secondary pressure wave stress: The magnitude of the initial pressure cycle wave stress (∆σ0) divided by the magnitude of the secondary pressure cycle wave stress (∆σ1). A value of 1 indicates the second pressure wave is as large as the first and is conservative.

Click to see the image Pressure explanations for more information.

Accepted Values: 1 to 5

Diagram of pressure types

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Pressure transient factor: A pressure transient factor (nf) of 2 (conservative case) or the following equation is used to account for the second cycle onwards in a pressure transient.
nf=1+1/((∆σ0)/(∆σ1))^3.2
Where nf is the cyclic surge factor, ∆σ0 is the primary pressure transient wave stress change and ∆σ1 is the secondary pressure transient wave stress change.
Accepted Values: 1 to 2

(Click to see User Manual - Lined pipe analysis for more information)
Total number of surge pressure cycles for service life of pipe/lined pipe: The total number of surge cycles or pressure transients expected for the service life of the pipe/lined pipe. The number is calculated from the number of recurring pressure transients per day multiplied by the number of days in the service life of the pipe multiplied by a cyclic surge factor.
nTPC=nf × nPC × no. of days

Accepted Values: 0 ≤ nTPC ≤ 107

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Reduction curves of liner long-term properties as a function of time due to deterioration:
Type of deterioration Strength reduction Creep modulus reduction Fatigue strength reduction
Orientations Hoop Axial Hoop Hoop
Deteoriation Coefficients xl cl xlc clc xlc clc xlf clf
Values
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